Product Name: Conveyor Idler
Category: Conveyor Idler
Discover our premium Conveyor Idler, a high-quality, meticulously engineered component designed to effortlessly support and guide conveyor belts. It guarantees smooth and efficient material transportation, crafted from durable materials to withstand heavy loads and challenging environments. This idler minimizes friction and wear on the conveyor belt, significantly extending its service life and reducing maintenance costs. User-friendly and easy to install, it stands as an ideal solution for industries like mining, construction, and manufacturing. Elevate your conveyor system's performance with our reliable, long-lasting Conveyor Idler.
Our innovative polyurethane products are celebrated for their remarkable properties, including excellent wear, oil, and acid-alkali resistance. These advanced materials also offer ozone and aging resistance, alongside low temperature resilience, tear resistance, and impact resistance. With high elasticity and strong vibration absorption, they are perfect for providing robust load support. These versatile products find extensive applications across diverse industries such as national defense, mining, construction, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a high-performance material manufactured in-house. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, making it superior to traditional metal rollers. Using ultra-high molecular weight polyethylene (UHMW-PE), known for its outstanding mechanical and physical properties among engineering plastics, ensures both the roller surface and seat cover offer exceptional advantages over conventional materials.
The tapered self-aligning roller is expertly crafted to provide robust support for conveyor belts and the materials they transport. Serving as a vital component for ensuring the stable operation of conveyor systems, these rollers deliver maximum value and efficacy in use. Their exemplary characteristics have cemented their significance across various industries. As time progresses, they continue to evolve, garnering continuous praise and admiration from users.
Our company leads the specialized production of wing rollers, also known as retaining or vertical rollers. These essential components, linked to self-aligning brackets, are crucial in self-aligning roller systems. Installed strategically on both sides of conveyor belts, wing rollers play a vital role in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We specialize in producing parallel rollers, known for their remarkable wear resistance and ultra-low friction coefficient, minimizing belt wear. These rollers boast exceptional self-lubricating properties, removing the need for oil injection and reducing sticking risks under harsh conditions. They offer anti-static properties, resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers work effectively within a -40ºC-90ºC temperature range. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and an extended service life. Our factory also offers an extensive range of conveyor belt-related products to cater to all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.