Product Name: Conveyor Idler
Category: Conveyor Idler
Our premier Conveyor Idler is an exemplary, high-quality component that has been meticulously engineered to offer seamless support and guidance to conveyor belts, ensuring the utmost smoothness and efficiency in material transportation. Constructed using highly durable materials, this idler exhibits remarkable endurance against heavy loads and challenging working environments. Its precision-crafted design is optimized to reduce friction and wear on the conveyor belt, thereby significantly prolonging its lifespan and curbing maintenance expenses. Exceptionally user-friendly, this idler simplifies installation and maintenance, making it the ideal solution for a range of industries including mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our reliable and enduring Conveyor Idler.
Our innovative polyurethane products are celebrated for an impressive range of properties, including unparalleled wear resistance, oil resistance, and resilience against acids and alkalis. They also excel in ozone resistance, aging resistance, and low-temperature resilience, coupled with remarkable tear resistance and impact resistance. Their exceptional elasticity and superior vibration absorption make them ideal for providing substantial load support capacity. These versatile products are extensively applied across a multitude of industries, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, an advanced material that is independently produced by our factory, showcasing outstanding wear resistance, corrosion resistance, non-adhesive properties, and self-lubrication. This sets it apart from traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), which boasts superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver exceptional performance advantages over conventional materials.
The expertly designed tapered self-aligning roller provides robust support for conveyor belts and the materials they transport, serving as an essential component to guarantee stable operation of conveyor systems. These rollers offer substantial value and efficacy during use, ensuring they play a pivotal role in material transportation. Their exemplary product characteristics have secured their indispensable presence across diverse fields and industries. Over time, they have continued to evolve and flourish, garnering continuous praise and admiration from users for their outstanding performance.
Our company stands as a leader in the specialized production of wing rollers, also recognized as retaining rollers or vertical rollers. These vital components are linked to self-aligning brackets and are indispensable in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a critical role in preventing belt misalignment, thereby ensuring operational stability and efficiency. Their precision engineering and robust design ensure that your conveyor systems operate with the highest level of reliability.
We excel in producing parallel rollers that are distinguished by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal wear on belts. These rollers boast remarkable self-lubricating properties, eradicating the need for oil injection and reducing the risk of sticking even under harsh conditions. They provide anti-static properties and robust resistance against combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of enduring repeated shocks and vibrations, these rollers perform effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation guarantee smooth performance and a prolonged service life. Our factory also offers a comprehensive suite of conveyor belt-related products to fulfill all your operational needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.