Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler stands as a pinnacle solution, expertly crafted to meet the wide-ranging demands of today's intricate material handling systems, ensuring peak performance and reliability.
Exceptional Durability
Built with the highest caliber materials, our conveyor idler boasts exceptional resistance to wear, corrosion, and impact. It is meticulously engineered to handle heavy loads and endure continuous operation, promising an extended lifespan even in the most challenging industrial settings such as mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Precisely machined for perfect alignment and balance, our idler greatly reduces vibration and noise during use, ensuring smooth conveyor belt motion. This precision minimizes the risk of belt misalignment and early wear, boosting the conveyor system's overall efficiency and dependability.
Low Friction Design
Incorporating advanced bearing technology and an expertly finished surface, our conveyor idler achieves exceptionally low friction. This not only diminishes the power needed to drive the conveyor but also limits heat generation, thus enhancing the longevity of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the critical need to reduce downtime in industrial settings, our conveyor idler is designed for effortless installation, allowing quick and trouble-free replacement or upgrade of existing systems. Its modular design streamlines maintenance, providing easy access to internal parts for inspection, cleaning, and lubrication.
Versatile Application
Adaptable to various conveyor belt widths and types, our idler can be tailored to meet specific project needs. Whether it's for a rapid parcel sorting system, a robust ore transportation line, or a standard factory conveyor, our product ensures dependable and consistent performance.
Quality Assurance and After-Sales Support
We are dedicated to delivering exceptional quality. Every conveyor idler is subjected to rigorous quality control tests before shipping. Furthermore, our committed after-sales team is always on standby to provide technical support, spare parts, and any assistance required to guarantee the flawless operation of your conveyor system.
Opt for our conveyor idler to experience increased productivity, decreased operating costs, and a more reliable material handling process.
Our polyurethane products feature outstanding wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance. They also excel in low temperature resistance, tear resistance, impact resistance, high elasticity, effective vibration absorption, and robust load support. These versatile attributes make them indispensable across numerous sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our cutting-edge roller surface material is composed of ultra-high molecular weight polyethylene pipes, skillfully extruded in-house. This exceptional material surpasses traditional options in wear resistance, corrosion resistance, non-adhesiveness, and self-lubrication. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, we enhance the roller surface and seat cover, providing remarkable performance and longevity compared to conventional materials.
Our parallel rollers are engineered for excellence, offering unmatched wear resistance and a remarkably low friction coefficient, preserving belt integrity. With superb self-lubricating properties, they operate without oil injection and remain free from jamming even under challenging conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, they function within temperatures ranging from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, fulfilling all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Crafted with precision, our roller pipe utilizes an automated cutting system that ensures immaculate cuts with zero deformation or chipping. The perpendicular alignment between the fracture and the pipe is impeccable, complemented by exceptional parallelism at both ends.
(2) Our roller pipe undergoes advanced processing with a specialized boring machine, which expertly bores both ends for bearing placement with seamless coaxiality. This process includes flawless end face flatting and precise interior angle cutting, all in a single operation.
(3) A robust anti-rust painting coats the inner wall of the supporting roller, offering exceptional corrosion resistance.
2. Roller Shaft
Utilizing a state-of-the-art slot flat double end milling machine, we achieve synchronous processing of the slot flat at both ends of the roller shaft, ensuring perfect symmetry.
3. Bearing:
1) Our bearings come from premier domestic and international brands, guaranteeing reliability and superior performance.
2) With semi-automatic quantitative filling of low-temperature lithium-based lubricating grease, our bearings are designed to be maintenance-free, boasting excellent cold resistance.
4. Sealing
Featuring a cutting-edge composite sealing structure, combining non-contact labyrinth and contact Lip sealing, our product excels in waterproof and dustproof capabilities, delivering outstanding sealing efficiency.
5. Product Assembly
Utilizing automated pressing technology, we ensure precise overall assembly of every supporting roller, enhancing durability and functionality.
6. Welding:
Our welding process employs fully automated mixed gas shielded welding, producing superior seam quality and precise accuracy. Equipped with dust removal systems, the process is safe, efficient, eco-friendly, and promotes a healthier working environment.
7. Coating:
Our dust-free, sealed, and environmentally friendly automatic coating line enables seamless operations including loading, unloading, coating, palletizing, packaging, and eco-conscious exhaust gas treatment.
We provide a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, all engineered to meet your diverse industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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