Product Name: Conveyor Idler
Category: Conveyor Idler
Experience the pinnacle of engineering excellence with our unparalleled Conveyor Idler, a masterpiece that embodies superior craftsmanship. This exquisitely engineered component not only elevates but also meticulously guides conveyor belts with precision and finesse. It ensures an uninterrupted material transport journey, significantly boosting your operational efficiency. Constructed from the finest and most resilient materials, this idler is designed to handle heavy-duty payloads effortlessly, enduring the harshest environmental conditions. Its precision-engineered structure drastically reduces friction and wear, thereby extending your conveyor belt's lifespan and slashing maintenance costs. Inherently user-friendly, the Conveyor Idler offers seamless installation and easy maintenance, making it an indispensable asset for industries such as mining, construction, and manufacturing. Empower your conveyor system with our steadfast, robust, and enduring Conveyor Idler, and witness a dramatic transformation in productivity.
Our state-of-the-art polyurethane products are a testament to modern engineering brilliance, boasting a remarkable array of exceptional features. Distinguished by outstanding wear and oil resistance, these products also exhibit formidable resilience to acids and alkalis. They excel in ozone resistance, age resistance, and showcase incredible durability even at low temperatures. With superior tear resistance and remarkable impact absorption, their excellent elasticity and vibration damping abilities make them ideal for high-load applications. These adaptable marvels are extensively utilized across a multitude of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing. Their unparalleled performance and adaptability make them indispensable for contemporary industrial needs.
Introducing the revolutionary roller surface crafted from ultra-high molecular weight polyethylene pipe, an exclusive innovation from our factory. This groundbreaking material surpasses traditional metal rollers with its unmatched wear resistance, corrosion prevention, non-stick attributes, and self-lubricating properties. By harnessing the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), known as the best in its class among engineering plastics, both the roller surface and seat cover deliver superior performance. This sets a new benchmark when compared to conventional materials, ensuring optimum efficiency and longevity for your conveyor systems.
Discover the engineering marvel of the tapered self-aligning roller, meticulously designed to provide unwavering support for conveyor belts and their material loads. This pivotal component guarantees the stable and efficient operation of conveyor systems. By delivering remarkable value and performance, these rollers become indispensable in material transportation, earning acclaim across a diverse array of fields and industries. As they continue to evolve, they garner widespread praise and admiration from users, solidifying their status as essential components in modern industrial applications. Their innovative design and exceptional reliability make them a cornerstone of contemporary material handling.
Our company stands at the forefront of specialized production with our trailblazing wing rollers, also known as retaining or vertical rollers. Crucial to the stability of self-aligning roller systems, these components are expertly linked to self-aligning brackets and strategically installed on both sides of conveyor belts. Wing rollers play a vital role in preventing belt misalignment, ensuring operational stability, and maximizing efficiency within the conveyor system. Their innovative design and unmatched reliability make them an essential asset in the modern industrial landscape.
We excel in the manufacturing of parallel rollers, which are highly esteemed for their exceptional wear resistance and notably low friction coefficient, significantly reducing belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil application and preventing sticking even under the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Built to withstand constant shocks and vibrations, these rollers perform flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical attributes, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also provides a comprehensive selection of conveyor belt-related products to meet every requirement, making us a one-stop solution for all your material handling needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.