Heavy-Duty Support Roller Housing for High-Capacity Belt Conveyors

• Customization: Available
• Material: Polyurethane
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Model NO.: roller
• Bearing Type: Double Sealed Bearing
• Type: Impact Idler
• Object: Conveyor System
• Mixing Method: Belt
• Product Capacity: >400t/H
• Model No.: Dtii Dtiia Td75
• Shaft Diameter: 20mm-40mm
• Marketing Type: Ordinary Products
• Transport Package: Standard Export Packing
• Specification: Polyurethane blade, color coated steel pipe, galva
• Trademark: hebeiguobo
• Origin: Hebeicangzhou
• HS Code: 8431390000
• Production Capacity: 500000/Year
• Package Size: 150.00cm * 100.00cm * 80.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Name: Conveyor Idler

Category: Conveyor Idler

Experience the pinnacle of engineering excellence with our Conveyor Idler, a masterpiece of superior craftsmanship. This exquisitely engineered component elevates and guides conveyor belts with precision and finesse, ensuring an uninterrupted material transport journey that significantly boosts operational efficiency. Built from the finest, most resilient materials, this idler is crafted to handle heavy-duty payloads and endure the harshest environmental conditions effortlessly. Its precision-engineered structure significantly reduces friction and wear, thereby extending your conveyor belt's lifespan and drastically cutting down on maintenance costs. Inherently user-friendly, the Conveyor Idler offers seamless installation and maintenance, making it an indispensable asset for industries such as mining, construction, and manufacturing. Empower your conveyor system with our steadfast, robust, and enduring Conveyor Idler, and witness a dramatic transformation in productivity.

Our state-of-the-art polyurethane products exemplify modern engineering brilliance, boasting an impressive array of exceptional features. These products are distinguished by outstanding wear and oil resistance, along with formidable resilience to acids and alkalis. Additionally, they excel in ozone resistance, age resistance, and showcase incredible durability even at low temperatures. With superior tear resistance and remarkable impact absorption, their excellent elasticity and vibration damping abilities make them ideal for high-load applications. These adaptable marvels are extensively utilized across a multitude of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.

Introducing the roller surface crafted from ultra-high molecular weight polyethylene pipe, an exclusive innovation from our factory. This groundbreaking material surpasses traditional metal rollers with its unmatched wear resistance, corrosion prevention, non-stick attributes, and self-lubricating properties. Harnessing the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), known as the best in its class among engineering plastics, both the roller surface and seat cover deliver superior performance, setting a new benchmark compared to conventional materials.

 

Discover the engineering marvel of the tapered self-aligning roller, meticulously designed to offer unwavering support for conveyor belts and their material loads. This pivotal component ensures the stable and efficient functioning of conveyor systems. By delivering remarkable value and performance, these rollers become indispensable in material transportation, earning acclaim across a diverse array of fields and industries. As they continue to evolve, they garner widespread praise and admiration from users, solidifying their status as essential components in modern industrial applications.

Our company is a trailblazer in the specialized production of wing rollers, also known as retaining or vertical rollers. Crucial to the stability of self-aligning roller systems, these components are expertly linked to self-aligning brackets and strategically installed on both sides of conveyor belts. Wing rollers play a vital role in preventing belt misalignment, thereby ensuring operational stability and maximizing efficiency within the conveyor system.

 

We excel in the manufacturing of parallel rollers, highly esteemed for their exceptional wear resistance and notably low friction coefficient, which significantly reduces belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil application and preventing sticking even under the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Built to withstand constant shocks and vibrations, these rollers perform flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical attributes, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also provides a comprehensive selection of conveyor belt-related products to meet every requirement.

No.	Item	Description
1	Roller Diameter	60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm
2	Shell Thickness	3/3.5/4/4.5/5/5.5/6mm
3	Face Length	100mm-4000mm
4	Shaft Diameter	20/25/30/35/40/45/50mm
5	Bearing	6204/6205/6305/6206/6306/6307/6308/6309/6310
6	Bearing Type	ZZ C3 / ZRS C3
7	Bearing Brand	HRB/LYC
8	Seal	MY/TK/TKII/TKIII/TF/AR/RG/RD
9	Pipe Material	Carbon Steel Q235
10	Shaft Material	Cold Drawing Round Steel
11	Surface Treatment	Powder Coating/Galvanizing
12	Surface Color	Customized

Diameter	60-219mm
Length	100-3500mm
Tube	Q235(GB)
Shaft	45# steel(GB) equal to C45
Bearing	Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance
Grease	Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal
Lubrication	Grease is Lithium soap type grease with Rust Inhibitors
Welding	Mixed gas shielded arc welding end
Painting	Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting

FAQ

 

Q1: What's the service life of your rollers?
A: At least 50,000 hours.

Q2: Can we have sample?
A: Yes of course.

Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.

Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.

Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.