Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premier, high-quality component expertly designed to impeccably support and guide conveyor belts, ensuring smooth and efficient material transport. Crafted with robust materials, this idler is engineered to endure substantial loads and challenging environments. Its precision design minimizes friction and wear on the conveyor belt, significantly prolonging its operational life while reducing maintenance costs. The Conveyor Idler is user-friendly, easy to install and maintain, making it ideal for diverse industries, including mining, construction, and manufacturing. Enhance the efficiency of your conveyor system with our reliable and resilient Conveyor Idler.
Our state-of-the-art polyurethane products boast a remarkable array of properties, such as excellent wear resistance, oil resistance, and acid and alkali resistance. They also offer resistance to ozone, aging, and low temperature, along with tear and impact resistance. Their high elasticity and superior vibration absorption make them perfect for supporting substantial loads. These versatile products are widely employed across numerous industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely manufactured by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from common metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover provide exceptional performance benefits over traditional materials.
The tapered self-aligning roller is expertly engineered to provide robust support for conveyor belts and the materials they transport, serving as an essential component to ensure the stable operation of conveyor systems. These rollers showcase immense value and effectiveness during use, confirming their vital role in material transportation. Their outstanding product characteristics have solidified their indispensable role across various fields and industries. Through ongoing innovation and development, they have earned consistent praise and admiration from users.
Our company is a pioneer in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These crucial components are connected to self-aligning brackets and play a key role in self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers are essential in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We excel in the production of parallel rollers, distinguished by their exceptional wear resistance and extremely low friction coefficient, ensuring minimal belt wear. These rollers possess outstanding self-lubricating properties, eliminating the need for oil injection and minimizing the risk of sticking in harsh conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers perform effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical features, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and extended service life. Our factory also provides a comprehensive array of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.