Product Name: Conveyor Idler
Category: Conveyor Idler
Dive into a realm of unmatched efficiency with our Conveyor Idler, an outstandingly engineered masterpiece designed to elevate your conveyor belt systems. This top-tier, high-quality component is crafted with meticulous precision to expertly support and guide conveyor belts, ensuring an unparalleled flow of material transportation. Constructed from exceptionally durable materials, it stands resilient against heavy loads and the most demanding working environments. The precision-engineered design effectively minimizes friction and belt wear, significantly boosting the lifespan of your system while slashing maintenance costs. User-friendliness is at the heart of its design, with easy installation and maintenance, making it the go-to solution for industries like mining, construction, and manufacturing. Elevate your conveyor system's performance with our dependable and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products are the epitome of durability and performance, boasting a remarkable suite of properties that make them indispensable across various sectors. They promise unmatched wear resistance, oil resistance, and acid and alkali resilience. Additionally, they excel in ozone and aging resistance, alongside low-temperature resilience. With superb tear resistance and impact resistance, they deliver high elasticity and robust vibration absorption, ensuring they can handle substantial loads effortlessly. Their versatility is celebrated across a plethora of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, making them an essential choice for diverse applications.
Experience the superior craftsmanship of our roller surface, which is meticulously crafted from ultra-high molecular weight polyethylene pipe. This state-of-the-art material, produced in-house, is celebrated for its outstanding wear resistance, corrosion resistance, non-adhesion, and self-lubrication attributes, setting a new standard over traditional metal rollers. By leveraging the extraordinary mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), a leader among engineering plastics, our roller surface and seat cover deliver unparalleled performance advantages, redefining durability and efficiency standards in the industry.
Step into an era of steadfast stability with our tapered self-aligning roller, a masterfully engineered solution designed to provide unwavering support for conveyor belts and their loads. As a vital component ensuring the seamless operation of conveyor systems, these rollers deliver immense value and efficacy in every use. Their distinguished characteristics have cemented their essential role across an array of fields and industries. With time, they have further evolved, continuously gaining accolades and admiration from users, proving their indispensable nature in efficient material transportation.
At the forefront of innovation, our company excels in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. As critical components in self-aligning roller systems, they are ingeniously connected to self-aligning brackets and strategically positioned on both sides of the conveyor belt. Their pivotal role in preventing belt misalignment ensures that operational stability and efficiency are never compromised, making them an indispensable asset to any operation that relies on precision and reliability in conveyor systems.
We set the standard in the production of parallel rollers, known for their remarkable wear resistance and ultra-low friction coefficient, which guarantees minimal wear on belts. These rollers boast superior self-lubricating properties, negating the need for oil injection and reducing the risk of sticking even under the harshest conditions. They are equipped with anti-static properties and offer resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers function optimally within a temperature range of -40ºC to 90ºC. Their exceptional mechanical properties, lightweight design, and maintenance-free operation ensure smooth and prolonged service life. In addition, our factory offers a comprehensive suite of conveyor belt-related products to fulfill all your operational needs, ensuring you are equipped for success.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.