Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the pinnacle of engineering brilliance with our Conveyor Idler, epitomizing unparalleled craftsmanship. This expertly engineered component ensures optimal elevation and guidance of conveyor belts, guaranteeing a flawless and uninterrupted stream of materials. Crafted from the most robust and enduring materials, this high-performance idler adeptly handles significant payloads, thriving even in the harshest environments. Its precision-engineered design dramatically reduces friction and wear, extending the longevity of your conveyor belt while substantially decreasing maintenance expenses. Designed with user convenience in mind, the Conveyor Idler offers an effortless installation and maintenance experience, making it an indispensable asset for industries such as mining, construction, and manufacturing. Equip your conveyor system with this dependable, robust, and enduring Conveyor Idler and witness remarkable enhancements in productivity and efficiency.
Our state-of-the-art polyurethane products stand as icons of modern engineering brilliance, showcasing an impressive array of extraordinary features including exceptional wear and oil resistance, along with formidable resilience to acids and alkalis. They also offer excellent ozone resistance, age resistance, and remarkable durability even at low temperatures. Their superior tear resistance and superb impact absorption, coupled with excellent elasticity and vibration damping capabilities, make them ideal for high-load applications. These versatile products are extensively employed across a plethora of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing, rendering them an indispensable component across various sectors.
Introducing the roller surface crafted from ultra-high molecular weight polyethylene pipe, a groundbreaking innovation from our factory. This avant-garde material transcends conventional metal rollers with unmatched wear resistance, corrosion prevention, non-stick traits, and self-lubricating properties. Utilizing the superior mechanical and physical attributes of ultra-high molecular weight polyethylene (UHMW-PE), acclaimed as the zenith among engineering plastics, both the roller surface and seat cover deliver unparalleled performance and longevity. This innovative design establishes a new benchmark in performance compared to traditional materials, elevating the standards for industrial rollers to unprecedented heights.
Explore the engineering marvel of the tapered self-aligning roller, masterfully crafted to provide steadfast support for conveyor belts and their material loads. This critical component ensures the stable and efficient operation of conveyor systems, delivering incredible value and performance. These rollers are indispensable in material transportation, garnering acclaim across a diverse array of fields and industries. As they continue to evolve, they receive widespread commendation and admiration from users, cementing their status as essential components in modern industrial applications and ensuring superior performance and reliability.
Our company is at the forefront of the specialized production of wing rollers, also known as retaining or vertical rollers. These components are vital to the stability of self-aligning roller systems, expertly connected to self-aligning brackets and strategically placed on both sides of conveyor belts. Wing rollers play a crucial role in preventing belt misalignment, ensuring operational stability, and maximizing efficiency within the conveyor system. With innovative design and top-notch engineering, they are crafted to enhance both productivity and reliability, becoming indispensable in optimizing conveyor operations.
We lead the industry in manufacturing parallel rollers, renowned for their exceptional wear resistance and notably low friction coefficient, which significantly reduces belt wear. These rollers exhibit excellent self-lubricating properties, eliminating the need for oil application and preventing sticking even in the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Engineered to withstand constant shocks and vibrations, these rollers perform flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical attributes, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a wide array of conveyor belt-related products to address every need, boosting operational efficiency and longevity.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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