Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium, high-quality component meticulously engineered to seamlessly support and guide conveyor belts, ensuring smooth and efficient material transportation. Crafted with robust and durable materials, this idler excels at enduring heavy loads and challenging working conditions. Its precision-engineered design minimizes friction and wear on the conveyor belt, significantly extending belt lifespan while reducing maintenance costs. The Conveyor Idler is user-friendly, making installation and maintenance easy, an ideal solution for industries as diverse as mining, construction, and manufacturing. Enhance conveyor system efficiency with our reliable and long-lasting Conveyor Idler.
Our innovative polyurethane products are engineered to perfection, boasting an impressive array of properties: exceptional wear resistance, oil resistance, and acid and alkali resistance. Additionally, they offer ozone resistance, aging resistance, and resilience at low temperatures, coupled with remarkable tear and impact resistance. Their high elasticity and strong vibration absorption allow them to provide substantial load support capacity. These versatile products find extensive applications across diverse industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently produced by our factory. This material stands out for its wear resistance, corrosion resistance, non-adhesion, and self-lubrication, surpassing conventional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, we ensure that both the roller surface and seat cover offer exceptional performance advantages over traditional materials.
The tapered self-aligning roller is expertly designed to provide robust support for conveyor belts and the materials they carry, acting as a crucial component to guarantee the stable operation of conveyor systems. These rollers deliver exceptional value and efficacy, playing a pivotal role in seamless material transportation. Their exemplary characteristics have secured their essential role across diverse fields and industries. Over time, they have continued to evolve, earning sustained praise and admiration from users.
Our company is a leader in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components are integral to self-aligning roller systems, strategically installed on both sides of the conveyor belt to prevent belt misalignment. Wing rollers are crucial in ensuring operational stability and efficiency, providing a seamless experience in material handling.
We excel in producing parallel rollers, celebrated for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers exhibit outstanding self-lubricating properties, eliminating the necessity for oil injection and reducing sticking risks under harsh conditions. They offer anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. With resilience to repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and prolonged service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.