Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler represents an exceptional solution crafted to address the diverse and challenging requirements of contemporary material handling systems.
Exceptional Durability
Built from premium-grade materials, our conveyor idler exhibits unparalleled resilience against wear, corrosion, and impact. Designed to endure heavy loads and sustained operations, it promises an extended lifespan even in the most demanding industrial conditions such as mining sites, port facilities, and expansive manufacturing plants.
Precision Engineering for Optimal Performance
Expertly machined to maintain perfect alignment and balance, this idler significantly reduces vibration and noise, resulting in smoother conveyor belt movement. Furthermore, it minimizes the risk of belt misalignment and premature wear, thereby boosting the overall efficiency and dependability of the conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously crafted surface finish, our conveyor idler delivers remarkably low friction. This innovation not only cuts down the power needed to drive the conveyor but also diminishes heat generation, enhancing the idler's and belt's lifespan.
Easy Installation and Maintenance
Recognizing the importance of minimizing downtime in industries, our conveyor idler is designed for straightforward installation, enabling swift and trouble-free replacement or upgrades. Its modular design further streamlines maintenance, allowing easy access for inspection, cleaning, and lubrication.
Versatile Application
Adaptable to a wide array of conveyor belt widths and types, our idler can be tailored to meet specific project demands. Whether for high-speed parcel sorting systems, robust ore transportation lines, or general factory conveyors, our product consistently delivers dependable and efficient performance.
Quality Assurance and After-Sales Support
Dedicated to delivering superior quality, each conveyor idler is subject to rigorous quality control before dispatch. Additionally, our committed after-sales team stands ready to provide technical assistance, spare parts supply, and any other support necessary to ensure the seamless operation of your conveyor system.
Opt for our conveyor idler and benefit from increased productivity, lower operating costs, and enhanced reliability in material handling operations.
Our polyurethane products are imbued with a suite of outstanding features, including resistance to wear, oil, acids, alkalis, ozone, and aging, alongside low-temperature resilience, tear resistance, impact resistance, high elasticity, potent vibration absorption, and robust load support capacity. These versatile qualities render them invaluable across a multitude of industries, including national defense, mining, construction, chemical, textile, wood processing, printing, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our innovative roller surface material is crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material surpasses conventional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical characteristics among engineering plastics, we enhance the roller surface and seat cover. Compared with traditional materials, our choice offers remarkable advantages in performance and longevity.
Our parallel rollers are engineered for excellence, offering unparalleled wear resistance and an exceptionally low friction coefficient, preserving belt integrity. With outstanding self-lubricating properties, they operate without oil injection and remain free from jamming even under severe conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating in temperatures ranging from -40ºC to 90ºC. Light in weight, easy to install, and maintenance-free, our parallel rollers guarantee smooth operation and longevity, fulfilling all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is precision cut using an advanced automatic cutting machine, ensuring flawless cuts without deformation or residue. It boasts superior perpendicularity of the fracture to the pipe axis and exceptional parallelism between both ends, promising ideal structural integrity.
(2) The roller pipe utilizes a specialized boring machine, executing simultaneous boring of both ends where bearings are to be placed. This method achieves outstanding coaxiality and completes the end face leveling and interior angle cutting in a single, efficient operation.
(3) Anti-rust Painting on the inner wall of the supporting roller: This treatment guarantees robust corrosion resistance, significantly extending the lifespan of the roller.
2. Roller Shaft
We employ a slot flat double-end milling machine for synchronous processing at both ends, ensuring the slot flat of the roller shaft is impeccably symmetrical, enhancing the product's balance and performance.
3. Bearing:
1) We offer a selection of premium roller bearings from top-tier domestic and international brands, ensuring reliability and smooth operation.
2) The bearings are filled with semi-automatic precision using low-temperature lithium-based lubricating grease. This feature eliminates the need for future refilling and provides excellent cold resistance, ensuring durability and longevity.
4. Sealing
Featuring a sophisticated sealing system combining non-contact labyrinth and contact lip techniques, our product delivers exceptional waterproof and dustproof performance, offering a highly effective sealing solution.
5. Product Assembly
We utilize an automatic pressing method to ensure impeccable assembly accuracy of the supporting rollers, resulting in a superior finished product.
6. Welding:
Utilizing state-of-the-art fully automatic mixed gas shielded welding technology, the product offers premium welding seam quality and precision. Our process is enhanced with dust removal systems, prioritizing safety, efficiency, environmental friendliness, and health.
7. Coating:
Our product features a sophisticated dust-free, sealed, and environmentally friendly automatic coating line. This system automates loading, unloading, coating, palletizing, and packaging while ensuring the harmless treatment of exhaust gases, promoting sustainability.
We provide a comprehensive range of products including rollers, idlers, pulleys, rubber belts, and belt conveyors, designed to meet diverse industrial needs with precision and reliability.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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