Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a masterpiece of innovation, crafted to deliver unmatched support and guidance for conveyor belts, guaranteeing optimal material transport. Built with superior resilience and endurance, this premium idler endures heavy loads and the toughest environments. Its precise engineering minimizes friction and wear on conveyor belts, significantly extending their lifespan and reducing maintenance costs. User-friendly by design, it allows for straightforward installation and maintenance, making it an ideal choice for industries such as mining, construction, and manufacturing. Optimize your conveyor systems' efficiency with our reliable and long-lasting Conveyor Idler.
Our state-of-the-art polyurethane products are infused with extraordinary features, providing exceptional wear, oil, and acid and alkali resistance. They also offer ozone and aging resistance, remarkable low-temperature durability, along with superior tear and impact resistance. With high elasticity and superb vibration absorption, they are perfect for supporting heavy loads. These versatile products are widely utilized across a diverse range of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is enhanced with ultra-high molecular weight polyethylene pipe, a high-caliber material uniquely produced by our factory. This distinguished material excels with its outstanding wear and corrosion resistance, non-adhesion, and self-lubricating properties, setting it apart from conventional metal rollers. Employing UHMW-PE, renowned for its superior mechanical and physical properties among engineering plastics, ensures that the roller surface and seat cover provide exceptional performance advantages over traditional materials.
The tapered self-aligning roller is expertly designed to deliver strong support for conveyor belts and the materials they carry, serving as a crucial component to ensure the dependability of conveyor systems. These rollers offer substantial functionality and efficiency, affirming their indispensable role in material transport. Their remarkable features have solidified their essentiality across numerous industries. Over time, they have evolved and prospered, earning unwavering praise from users.
Our company leads the way in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These crucial components, connected to self-aligning brackets, are key in self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers are vital in preventing belt misalignment, ensuring operational stability and peak performance.
We take pride in crafting parallel rollers, acclaimed for their outstanding wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature excellent self-lubricating properties, removing the necessity for oiling and minimizing sticking risks in challenging conditions. They offer anti-static qualities, and resistance to combustion, aging, and corrosion by acids, alkalis, and organic solvents. Built to withstand repeated shocks and vibrations, these rollers perform effectively between -40ºC and 90ºC. Their exceptional mechanical properties, lightweight design, easy installation, and maintenance-free operation guarantee smooth operation and prolonged service life. Our factory also provides a comprehensive range of products related to conveyor belts to meet your every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.