Product Name: Conveyor Idler
Category: Conveyor Idler
Embark on a journey of engineering excellence with our Conveyor Idler, a pinnacle of craftsmanship that elevates the performance of conveyor belts. This precisely engineered component ensures flawless guidance and support, facilitating an uninterrupted material flow. Built from indomitable, durable materials, it effortlessly handles hefty loads, thriving in the most challenging conditions. Its innovative design minimizes friction and wear, prolonging the life of your conveyor belt while significantly reducing maintenance expenses. With a focus on user-friendliness, the Conveyor Idler ensures easy installation and upkeep, making it indispensable for industries spanning mining, construction, and manufacturing. Fortify your conveyor system with this reliable, resilient, and enduring Conveyor Idler and witness a remarkable boost in productivity and efficiency.
Our state-of-the-art polyurethane products exemplify modern engineering brilliance, showcasing an impressive suite of features such as superior wear, oil resistance, and resilience to acids and alkalis. They boast outstanding ozone resistance, age resistance, and durability, even at low temperatures. Their excellent tear resistance and remarkable impact absorption, coupled with superb elasticity and vibration damping, make them ideal for high-load scenarios. These versatile offerings find extensive application across numerous industries, including national defense, mining machinery, and construction, as well as chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing, establishing themselves as indispensable components across diverse sectors.
Presenting the roller surface fashioned from ultra-high molecular weight polyethylene pipe, a groundbreaking innovation by our factory. This avant-garde material eclipses traditional metal rollers with unmatched wear resistance, corrosion prevention, non-stick properties, and self-lubricating features. Harnessing the superior mechanical and physical traits of ultra-high molecular weight polyethylene (UHMW-PE), revered among engineering plastics, both the roller surface and seat cover deliver unmatched performance and durability. This inventive design sets a new benchmark in performance compared to conventional materials, elevating industrial rollers to unprecedented standards.
Discover the engineering marvel of the tapered self-aligning roller, meticulously designed to provide steadfast support for conveyor belts and their material loads. This essential component guarantees the stable and efficient operation of conveyor systems, delivering exceptional value and performance. These rollers are crucial in material transportation and have earned widespread acclaim across numerous fields and industries. As advancements continue, they are praised and admired by users, reinforcing their status as indispensable components in modern industrial applications, ensuring superior performance and reliability.
Our company is a leader in crafting specialized wing rollers, also known as retaining or vertical rollers. These pivotal components are essential for the stability of self-aligning roller systems, expertly linked to self-aligning brackets and strategically installed on both sides of conveyor belts. Wing rollers are instrumental in preventing belt misalignment, ensuring operational stability, and maximizing efficiency within the conveyor system. With an innovative design and superior engineering, they are crafted to enhance productivity and reliability, becoming vital in optimizing conveyor operations.
At the forefront of innovation, we manufacture parallel rollers renowned for their exceptional wear resistance and remarkably low friction coefficient, significantly reducing belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil and preventing sticking, even in harsh conditions. They are anti-static, resistant to combustion, as well as aging and corrosion from acids, alkalis, and organic solvents. Engineered to endure constant shocks and vibrations, these rollers perform flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical attributes, lightweight construction, and straightforward installation and maintenance ensure seamless, maintenance-free operation with an extended service life. Our factory also offers a comprehensive selection of conveyor belt-related products to meet every requirement, enhancing operational efficiency and longevity.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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