Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands out as a premier, meticulously engineered component expertly crafted to deliver unparalleled support and guidance to conveyor belts, ensuring the seamless and highly efficient transport of materials. Constructed from robust materials, our idler is designed to endure substantial loads and thrive in the most rigorous environments. Its precision-engineered design significantly minimizes friction and belt wear, dramatically prolonging the lifespan of your conveyor system while substantially reducing maintenance costs. User-friendly and straightforward to install and maintain, this idler is the ideal choice for a diverse range of industries, including mining, construction, and manufacturing. Elevate the performance of your conveyor system with our reliable and long-lasting Conveyor Idler.
Our state-of-the-art polyurethane products showcase a remarkable array of properties, including superior wear resistance, excellent resistance to oil, acid, and alkali, as well as protection against ozone, aging, and low temperatures. Additionally, they offer commendable tear and impact resistance. With high elasticity and outstanding vibration absorption, they are perfect for heavy load applications. These versatile products serve a wide range of industries, encompassing national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, setting a benchmark in quality and performance.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material exclusively produced by our factory. This material's unparalleled wear resistance, corrosion resistance, non-adhesive, and self-lubricating properties set it apart from conventional metal rollers. By employing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its exceptional mechanical and physical attributes among engineering plastics, both the roller surface and seat cover deliver unmatched performance advantages over traditional materials.
The tapered self-aligning roller is expertly designed to provide robust support for conveyor belts and the materials they transport, serving as an indispensable component to ensure the stable operation of conveyor systems. These rollers exhibit remarkable value and efficiency during use, reinforcing their pivotal role in material transportation. Their outstanding product characteristics have solidified their indispensable position across diverse sectors and industries. Through relentless innovation and advancement, they have consistently received acclaim and admiration from users.
Our company is a pioneering leader in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These indispensable components are connected to self-aligning brackets and play a vital role in self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers are crucial in preventing belt misalignment, thereby ensuring stable and efficient operations.
We are at the forefront of producing parallel rollers, renowned for their exceptional wear resistance and remarkably low friction coefficient, which minimizes belt wear. These rollers boast excellent self-lubricating capabilities, eliminating the need for oil injection and reducing the risk of sticking under challenging conditions. They feature anti-static properties and resist combustion, aging, as well as corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers perform effectively across a temperature spectrum of -40ºC to 90ºC. Their superior mechanical features, lightweight design, easy installation, and maintenance-free operation guarantee smooth functionality and an extended service life. Our factory also offers a comprehensive array of conveyor belt-related products to meet all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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