Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler represents the pinnacle of engineering excellence, crafted with meticulous precision to offer unrivaled belt alignment and support. This superior component is designed to maximize material transport efficiency. Made from top-grade materials, it confidently handles heavy loads and extreme conditions. The precision engineering reduces friction and wear, extending belt life and cutting down on maintenance costs. With straightforward installation and maintenance, it is the perfect option for industries such as mining, construction, and manufacturing. Boost the efficiency of your conveyor system with our reliable, long-lasting Conveyor Idler.
Our state-of-the-art polyurethane products boast a remarkable array of features, including outstanding wear and oil resistance, as well as acid and alkali resistance. They excel with ozone and aging resistance, along with exceptional resilience to low temperatures, tearing, and impacts. Their incredible elasticity and excellent vibration absorption make them ideal for supporting heavy loads. These products find widespread application across various sectors such as national defense, mining, construction, chemical, textile, wood processing, printing, metallurgical, agricultural machinery, and sports equipment industries.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material exclusively produced by our factory. This material offers superior wear and corrosion resistance, alongside non-adhesion and self-lubricating properties, setting it apart from traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its exceptional mechanical and physical properties among engineering plastics, ensures that the roller surface and seat cover outperform conventional materials with unmatched performance advantages.
The tapered self-aligning roller is expertly designed to provide robust support for both the belt and materials, playing a vital role in maintaining the stability of conveyor systems. These rollers deliver tremendous value and efficiency in operation, establishing their importance in material transport. Their outstanding product features have cemented their essential status in diverse fields. Over time, they have continuously evolved, garnering widespread acclaim and appreciation from users.
Our company is at the forefront of specialized wing roller production, also known as retaining or vertical rollers. These essential components are integral to self-aligning roller systems, connecting to self-aligning brackets. Strategically positioned on both sides of the belt, wing rollers are crucial in preventing misalignment, ensuring operational stability and efficiency.
We are leaders in manufacturing parallel rollers, distinguished by their exceptional wear resistance and ultra-low friction coefficient, which minimize belt wear. These rollers possess excellent self-lubricating properties, eliminating the need for oil injection and reducing sticking risks in harsh conditions. They feature anti-static properties, combustion, aging, and corrosion resistance to acids, alkalis, and organic solvents. Withstanding repeated shocks and vibrations, these rollers perform reliably within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation guarantee smooth performance and extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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