Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as an epitome of precision and power, meticulously engineered to provide unparalleled support and seamless guidance for conveyor belts. This ensures flawless material transportation across diverse terrains. With an unwavering construction of resilience and durability, this elite idler can withstand the heaviest of loads and thrive even in the most challenging environments. Its precision engineering adeptly minimizes friction and wear on conveyor belts, which dramatically extends their lifespan, thereby slashing maintenance expenses significantly. Designed with user convenience in mind, it offers effortless installation and maintenance, making it the preeminent choice for industries such as mining, construction, and manufacturing. Elevate the productivity and efficiency of your conveyor systems with our robust and reliable Conveyor Idler, guaranteed to deliver enduring performance.
Our state-of-the-art polyurethane products are infused with remarkable properties, providing extraordinary resistance to wear, oils, acids, and alkalis. Furthermore, these products boast resistance to ozone and aging, impressive resilience in low temperatures, and exceptional tear and impact resistance. With their high elasticity and outstanding vibration absorption capabilities, they are perfectly suited for heavy load support. These versatile products find extensive applications in multiple sectors, encompassing national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, thus proving their indispensable utility.
The roller surface is distinguished by ultra-high molecular weight polyethylene (UHMW-PE) pipe, a high-performance material uniquely crafted by our factory. This exceptional material excels with unparalleled wear and corrosion resistance, non-adhesion, and self-lubricating abilities, setting it apart from conventional metal rollers. By employing UHMW-PE, celebrated for its outstanding mechanical and physical properties among engineering plastics, the roller surface and seat cover deliver unmatched performance advantages, far superior to traditional materials.
The tapered self-aligning roller is expertly designed to offer robust support for conveyor belts and the materials they carry, playing a crucial role in ensuring the reliability and efficiency of conveyor systems. These rollers are indispensable, delivering substantial functionality that guarantees their essential status in material transport across various industries. Over time, they have evolved to perfection, earning consistent acclaim and recognition from users due to their outstanding performance and reliability.
Our company is at the forefront of specialized manufacturing of wing rollers, also known as retaining rollers or vertical rollers. These indispensable components, intricately linked to self-aligning brackets, are crucial to the efficacy of self-aligning roller systems. Strategically placed on either side of the conveyor belt, wing rollers play a vital role in preventing belt misalignment, ensuring operational stability and optimal performance throughout the conveyor system.
We excel in crafting parallel rollers, celebrated for their exceptional wear resistance and ultra-low friction coefficient, which ensures minimal belt wear. These rollers are distinguished by their remarkable self-lubricating properties, eliminating the need for oiling and significantly reducing sticking risks even in harsh conditions. Additionally, they provide anti-static properties and resistance to combustion, aging, and corrosion by acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively between temperatures of -40ºC and 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation assure smooth functionality and an extended service life. Our factory also proudly offers an extensive array of products related to conveyor belts, crafted precisely to meet your every requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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