Durable Conveyor Roller with Labyrinth Seal and Various Shaft Diameters

Product Details
Customization: Available
Material: Polyurethane
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
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  • Durable Conveyor Roller with Labyrinth Seal and Various Shaft Diameters
  • Durable Conveyor Roller with Labyrinth Seal and Various Shaft Diameters
  • Durable Conveyor Roller with Labyrinth Seal and Various Shaft Diameters
  • Durable Conveyor Roller with Labyrinth Seal and Various Shaft Diameters
  • Durable Conveyor Roller with Labyrinth Seal and Various Shaft Diameters
  • Durable Conveyor Roller with Labyrinth Seal and Various Shaft Diameters
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  • Overview
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Overview

Basic Info.

Model NO.
custom made
Structure
Spring Plate Type Roller
Bearing Type
Double Sealed Bearing
Type
Impact Idler
Seal
Labyrinth Seal
Length
145mm-2800mm
Shaft Diameter
20/25/30/35/40/45/50mm
Advantages
Low Resistance, Waterproof, Dustproof etc.
Shell Thickness
3.5/4/4.5/5/5.5/6mm
Color
Black, Red, Blue, Yellow etc.
Transport Package
Standard Export Packing
Specification
Polyurethane blade, color coated steel pipe, galva
Trademark
hebeiguobo
Origin
Hebeicangzhou
HS Code
8431390000
Production Capacity
500000/Year

Packaging & Delivery

Package Size
100.00cm * 100.00cm * 80.00cm
Package Gross Weight
1000.000kg

Product Description


Product Name: Conveyor Idler

Category: Conveyor Idler

Product Name: High-Quality Conveyor Idler
 
Our conveyor idler is an outstanding solution expertly crafted to meet the diverse and challenging demands of modern material handling systems, enhancing operational efficiency.
 
Exceptional Durability
Crafted with superior-grade materials, our conveyor idler boasts remarkable resistance to wear, corrosion, and impact. It is designed to endure heavy loads and continuous operation, guaranteeing an extended service life in the most rigorous industrial environments like mines, ports, and large-scale manufacturing facilities.
 
Precision Engineering for Optimal Performance
Our idler is meticulously engineered to maintain flawless alignment and balance. This precision dramatically cuts down vibration and noise, resulting in smoother conveyor belt operation. It also reduces the risk of belt misalignment and premature wear, thus boosting the overall efficiency and reliability of your conveyor system.
 
Low Friction Design
Incorporating cutting-edge bearing technology and a masterfully crafted surface finish, our conveyor idler ensures exceptionally low friction. This not only slashes the power consumption necessary for conveyor operation but also diminishes heat generation, further extending both idler and belt lifespans.
 
Easy Installation and Maintenance
Recognizing the critical need to minimize industrial downtime, our conveyor idler is designed for effortless installation, enabling swift and trouble-free replacement or upgrades. Its modular design streamlines maintenance, offering easy access to internal components for inspection, cleaning, and lubrication.
 
Versatile Application
Adaptable to a broad range of conveyor belt widths and types, our idler can be tailored to fit specific project needs. Whether for a high-speed parcel sorting system, a robust ore transportation line, or a standard factory conveyor, our product consistently delivers reliable and efficient performance.
 
Quality Assurance and After-Sales Support
Committed to excellence, each conveyor idler undergoes stringent quality control checks before dispatch. Our dedicated after-sales team is ever-ready to provide technical support, spare parts, and any assistance required to ensure the uninterrupted operation of your conveyor system.
 
Opt for our conveyor idler and enjoy heightened productivity, lower operating costs, and a more dependable material handling process.
Durable Conveyor Roller with Labyrinth Seal and Various Shaft Diameters
Durable Conveyor Roller with Labyrinth Seal and Various Shaft Diameters
 
Durable Conveyor Roller with Labyrinth Seal and Various Shaft Diameters
Durable Conveyor Roller with Labyrinth Seal and Various Shaft Diameters

 

Durable Conveyor Roller with Labyrinth Seal and Various Shaft Diameters
Our polyurethane products are an embodiment of outstanding properties including wear, oil, acid and alkali resistance, as well as resistance to ozone and aging. They further offer low temperature resilience, tear and impact resistance, high elasticity, robust vibration absorption, and excellent load support. These versatile qualities render them crucial across numerous sectors such as national defense, mining, construction, chemical industries, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
Our cutting-edge roller surface material is fashioned from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material excels over traditional counterparts in wear and corrosion resistance, non-adhesion, and self-lubrication. By using UHMW-PE, known for its superior mechanical and physical traits among engineering plastics, we elevate the roller surface and seat cover, offering exceptional performance and durability.
Durable Conveyor Roller with Labyrinth Seal and Various Shaft Diameters

 

Our parallel rollers are crafted for peak performance, delivering unmatched wear resistance and an exceptionally low friction coefficient, which safeguards belt integrity. With exemplary self-lubricating properties, they function without oil injection and resist jamming under extreme conditions. These rollers are antistatic, combustion-resistant, and resist aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure seamless operation and longevity, meeting all conveyor belt demands within our expansive product range.
Durable Conveyor Roller with Labyrinth Seal and Various Shaft Diameters

APPLICATION INDUSTRIES:

Durable Conveyor Roller with Labyrinth Seal and Various Shaft Diameters
No. Item Description
1 Roller Diameter 60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm
2 Shell Thickness 3/3.5/4/4.5/5/5.5/6mm
3 Face Length 100mm-4000mm
4 Shaft Diameter 20/25/30/35/40/45/50mm
5 Bearing 6204/6205/6305/6206/6306/6307/6308/6309/6310
6 Bearing Type ZZ C3 / ZRS C3
7 Bearing Brand HRB/LYC
8 Seal MY/TK/TKII/TKIII/TF/AR/RG/RD
9 Pipe Material Carbon Steel Q235
10 Shaft Material Cold Drawing Round Steel
11 Surface Treatment Powder Coating/Galvanizing
12 Surface Color Customized
Diameter 60-219mm
Length 100-3500mm
Tube Q235(GB)
Shaft 45# steel(GB) equal to C45
Bearing Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance
Grease Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal
Lubrication Grease is Lithium soap type grease with Rust Inhibitors
Welding Mixed gas shielded arc welding end

Painting 

Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) To craft the roller pipe, we employ a state-of-the-art automatic cutting machine. This ensures the pipe body remains perfectly intact, free from deformation or chips. The precision is evident in the superior perpendicularity between the fracture and the pipe, alongside the exceptional parallelism at both ends.
(2) For the utmost precision, our roller pipe benefits from a specialized boring machine. It meticulously bores both ends where the bearings reside, achieving exceptional coaxiality. The process also seamlessly completes the end face flattening and interior angle cutting in one efficient go.
(3) To guard against corrosion, a meticulous anti-rust painting is applied to the inner wall of the supporting roller, ensuring outstanding long-term corrosion resistance.

2. Roller Shaft
With a slot flat double end milling machine, we expertly process the slot flat at both ends in perfect symmetry, ensuring the roller shaft's balance and precision.

3. Bearing:
1) We utilize premier roller bearings from both domestic and international first-class brands, ensuring unparalleled reliability and performance.
2) Our bearings are infused with a semi-automatic, precisely measured amount of advanced low-temperature lithium-based lubricating grease. This innovation eliminates the need for any future refilling and offers excellent cold resistance.

4. Sealing
Our sealing mechanism features a composite structure that combines a non-contact labyrinth with a contact lip. This robust configuration offers superior waterproof and dustproof capabilities, delivering remarkable sealing effectiveness.

5. Product Assembly
Our assembly process leverages high-tech automatic pressing techniques to guarantee unmatched overall assembly accuracy for all supporting rollers.

6. Welding:
Employing cutting-edge fully automatic mixed gas shielded welding techniques, we ensure top-notch welding seam quality and precision. Equipped with advanced dust removal systems, our process is not only safe and efficient but also environmentally sustainable and health-conscious.

7. Coating:
Our advanced, eco-friendly automatic coating line operates within a dust-free, sealed environment. It undertakes the seamless processes of automatic loading & unloading, coating, palletizing, packaging, and ensures the harmless treatment of exhaust gas, emphasizing our commitment to environmental responsibility.
A comprehensive array of rollers, idlers, pulleys, rubber belts, and belt conveyors is readily available to meet diverse industrial needs and applications.
Durable Conveyor Roller with Labyrinth Seal and Various Shaft Diameters
FAQ

 

Q1: What's the service life of your rollers?
A: At least 50,000 hours.

Q2: Can we have sample?
A: Yes of course.

Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.

Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.

Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.

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